An idea for a thin plywood case
Posted: 03 Mar 2015, 14:06
I have access to a laser cutter that's capable to cut plywood and acrylic, and there's also plenty of different thicknesses of plywood (but only 3 mm acrylic). Plate made of 1,5 mm plywood is probably too flimsy, so I've been thinking different ways to make a rigid plywood case.
Here 1,5 mm plate is braced with 3 mm plywood, which has notches (not pictured here) so that the switch still locks to the plate. Below that is 4 mm plywood, giving space for wiring, and then 1 mm plywood and rubber sheet for the bottom cover. Layers are glued together, excluding the bottom cover of course.
The main idea is to put M2 standoffs between 3 mm and 1 mm plywoods. 4 mm tall standoffs would give support to the plate, directing forces straight to the table. As an added bonus, standoffs can be used for mounting the bottom cover.
The image shows standoff between every switch, but that is probably not needed. Even with fewer standoffs it should be rigid enough and there would be more space for wiring.
Here 1,5 mm plate is braced with 3 mm plywood, which has notches (not pictured here) so that the switch still locks to the plate. Below that is 4 mm plywood, giving space for wiring, and then 1 mm plywood and rubber sheet for the bottom cover. Layers are glued together, excluding the bottom cover of course.
The main idea is to put M2 standoffs between 3 mm and 1 mm plywoods. 4 mm tall standoffs would give support to the plate, directing forces straight to the table. As an added bonus, standoffs can be used for mounting the bottom cover.
The image shows standoff between every switch, but that is probably not needed. Even with fewer standoffs it should be rigid enough and there would be more space for wiring.