Vintage Key Tronic Foam and Foil Board Switch Mod, Teensy USB
Posted: 20 Jul 2017, 16:09
I thought this was a cool old board and I very much disliked the idea of having a board I could not actually use on my computer. I wanted to use the board and also largely just wanted to see if this would work - and it did.
I recently bought a Tandem Computers terminal keyboard with vintage Key Tronic foam and foil switches. I like the look of the board and the keys actually feel pretty nice. I have not found much on what protocol the board uses and it didn't look like I was going to find a simple converter for it. The foam pads were in good shape so I decided to try modifying the switches from capacitive foam and foil to foam and copper contacts and hand wire it. This was done primarily with material from Lowe's Home Improvement - used copper flashing to make switch contacts for a new "PCB" and for the contacts over the Mylar on the foam switch plungers. 14 AWG solid core wire for switch posts, an acrylic sheet for the "PCB".
I traced out the switch layout on the acrylic sheet then cut out the "PCB" contact pads from the flashing. Drilled holes in the contact pads and acrylic board and then made posts for the switch contacts from the 14 AWG wire; used a 7/16" punch for the copper flashing disks for the foam.
Super glued the flashing in place and then spent a lot of time testing and adjusting the switches and contact pads - it took a while - but they work. Then soldered the diodes, rows and columns and hooked up the Teensy. It works and I'm typing on the keyboard now.
I cannot feel any noticeable difference in the switches after the mod. That was a goal - I wanted to get the board working without significantly altering the original feel of it. Now that it's working I'm planning on hooking up the lock light LEDs and cleaning up the case wiring.
I recently bought a Tandem Computers terminal keyboard with vintage Key Tronic foam and foil switches. I like the look of the board and the keys actually feel pretty nice. I have not found much on what protocol the board uses and it didn't look like I was going to find a simple converter for it. The foam pads were in good shape so I decided to try modifying the switches from capacitive foam and foil to foam and copper contacts and hand wire it. This was done primarily with material from Lowe's Home Improvement - used copper flashing to make switch contacts for a new "PCB" and for the contacts over the Mylar on the foam switch plungers. 14 AWG solid core wire for switch posts, an acrylic sheet for the "PCB".
I traced out the switch layout on the acrylic sheet then cut out the "PCB" contact pads from the flashing. Drilled holes in the contact pads and acrylic board and then made posts for the switch contacts from the 14 AWG wire; used a 7/16" punch for the copper flashing disks for the foam.
Super glued the flashing in place and then spent a lot of time testing and adjusting the switches and contact pads - it took a while - but they work. Then soldered the diodes, rows and columns and hooked up the Teensy. It works and I'm typing on the keyboard now.
I cannot feel any noticeable difference in the switches after the mod. That was a goal - I wanted to get the board working without significantly altering the original feel of it. Now that it's working I'm planning on hooking up the lock light LEDs and cleaning up the case wiring.